At NOVA Automation, the role of a controls engineer is both diverse and rewarding. To understand what a typical day looks like, we asked Adam Wiley, one of our experienced controls engineers, to share what his job entails. Adam’s role is a mix of problem-solving, collaboration, and hands-on work, making each day different from the next.
Working with the Team
A big part of the team’s job is working closely with other engineers, especially mechanical and electrical teams. At the start of each project, the team reviews the design and makes sure the system will work as planned. They discuss how everything will come together, identify any potential issues, and ensure that safety requirements are met. This early phase is important for setting up a solid foundation for the project.
Programming the System
Once the design is finalized, the team focuses on programming. This is where the technical work really starts. The team writes the code that controls the system, making sure the machine runs smoothly.They also integrates sensors, sets up user interfaces, and fine-tunes the system. This part of the job requires both problem-solving skills and creativity, as each system has its own unique needs and challenges.
Adam also works with feedback from customers and the service team. This feedback often leads to making adjustments or adding new features to improve system performance.
Testing and Troubleshooting
Testing is one of the most exciting parts of the process. Once the system is ready, Adam helps test it to ensure everything works as expected. This stage can involve troubleshooting any issues that come up during testing. It’s also the point where the system is fine-tuned to perform as efficiently as possible. Watching the system work for the first time is always a satisfying moment for Adam.
Factory Acceptance Testing (FAT)
After testing, the team conducts a Factory Acceptance Test (FAT). “I always treat this like the Super Bowl in a sense that we must make sure everything is ready to exceed the customers expectations.” During the FAT, the system is demonstrated to the customer to make sure it meets their expectations. Adam and the team ensure everything is running smoothly before the system is shipped out to the customer. This is a crucial step, especially for customers who may be receiving their first automated system.
Maintenance and Support
Even after the system is shipped, Adam’s role continues. He provides ongoing support to the service team when they encounter more complex issues in the field. Sometimes, this involves troubleshooting problems or making changes to the system based on customer requests or new requirements. Adam is a part of our specialized program called NOVAsite.
Problem-Solving and Teamwork
One of the things Adam enjoys most about his job is the constant problem-solving. Each project presents its own set of challenges, whether it’s working within a specific budget, adapting the system for a unique environment, or finding ways to improve performance. Adam thrives on these challenges and enjoys working with the team to come up with solutions.
Why Adam Loves His Job
For Adam, what makes his role at NOVA Automation exciting is the variety. No two projects are the same, and there is always something new to learn and solve. The teamwork and collaboration across different engineering disciplines make every project feel like a group effort. Each day brings a new challenge, and Adam enjoys finding creative solutions and helping bring systems to life.
Being a controls engineer at NOVA Automation means working on cutting-edge technology, tackling real-world problems, and being part of a team that pushes the boundaries of automation. If you enjoy working in a fast-paced, collaborative environment, this role offers an exciting and rewarding career.
